Course Program
Manufacturing Processes Overview
- Concept of production
- Organization and classification of production processes
- Relationship between technology and product
- Geometric errors: Micro/macro geometric errors, Dimensional/geometrical tolerances, Surface roughness and waviness
Plastic Deformation Technologies
- Principles of plastic deformation
- Tensile test
- Hot vs. cold deformation mechanisms
- Bulk forming processes: Extrusion, Drawing, Forging, Stamping
- Sheet metal forming processes: Blanking, Deep drawing, Bending
Chip Removal Technologies
- Fundamentals of metal cutting
- Processing technologies and machine tools
- Cutting tools: Materials, Characteristics, Wear and Taylor’s tool life equation
- Processes: Turning, Milling, Drilling, Grinding
Machining Cycle
- Functions and structure
- Selection of semi-finished product
- Machining parameters
- Clamping and reference surfaces
- Sequence of operations
- Time calculation
Foundry Technologies
- Transitory mold foundry (disposable mold)
- Permanent mold foundry
Welding Technologies
- Autogenous welding
- Heterogeneous welding
- Thermal effects of welding
Sustainable Manufacturing
- Material impact on the environment
- Product life cycle
- Life Cycle Assessment (LCA)
- Introduction to environmentally friendly production technologies
Practical Exercises and Labs
- Analytical exercises
- Laboratory practice
