This module introduces the learner to the range of automation hardware and associated control software available to the technologist in order to build and support modern automated manufacturing systems. This module allows the learner to implement software solutions to automation tasks. This module will expose the learner at an intermediate level to the range and depth of equipment and techniques encountered in modern automated industry, this allows the learner to become more conversant with technical terminology associated with industrial automation. Laboratory work is designed to allow the learner demonstrate individual or two person problem solving skills as applied to logic control systems (IEC 61131-3)).The learner is facilitated in reaching the academic standard for progression through the programme. There are 2 components, lectures and laboratory activities.
Programmable Logic Controllers Definition, Important specifications, Controller components, Boolean functions, Logic diagrams. Support laboratory and project 2 activities. Robotics Define Application, Six main configurations, Operating characteristics, Selecting a robot for a particular task, like palletising and machine loading. Types of prime movers employed, Remote centre compliance end-effector technology, Forward transform, path control techniques. Machine vision definitions, CCD & CMOS sensors, Theory of optics and lighting, System components, Three stages in forming an image, System applications and examples. Colour versus monochrome, industrial examples, and case studies. Materials handling definitions, Why move parts, Principles of materials handling and energy efficiency, How movement is achieved, Index, Exchange, Geneva mechanism, Walking beam, Vibratory bowl, Rejection & Recycling, all above in context of discrete parts. Introduction to vacuum technology, methods and units, vacuum suction gripper examples. Automation principles Why automate, Automate or redesign, What level of automation is best? Automations examples, Automatic process valve, Engine management system. Introduction to Industry 4.0, P&ID diagrams-documenting a process system. Introduction to CIM and FMS. Electric motors used in automation. Definitions and principles of operation, Types, Stepper motors, Typical applications and limitations and energy efficiency of above motor types. Laboratory Experiments This includes activities in wiring of programmable logic controllers both input/output and also signal and power circuits. Assignments undertaken with health, safety and ethical best practice and waste reduction in mind, informed by CE standards. Real life industrial type tasks solved by industry standard techniques on state of the art hardware driven by current software versions.
